Manufacturing Process
Prime Steel Industry follows a modern and controlled production system to manufacture high-strength Grade 40 and Grade 60 steel rebars. Every stage of the process is carefully monitored using advanced technology to ensure consistent quality, durability, and compliance with ASTM A615 international standards.
Raw Material Selection
High-quality imported and local scrap, including HMS (Heavy Melting Scrap) and LMS (Light Melting Scrap), is carefully selected and sorted to ensure a strong and reliable chemical base for steel production.
- Imported and local high-quality scrap
- Careful selection of HMS and LMS
- Strict sorting and grading process
- Ensures a strong and reliable chemical base
Furnace Melting
The selected scrap is melted in advanced induction furnaces, ensuring uniform heat distribution and precise control of the steel's chemical composition.
- Advanced induction furnace technology
- Highly controlled melting process
- Uniform heat distribution
- Precise chemical composition control
Spectro Testing
Samples of molten steel are analyzed in our modern Spectro Laboratory to verify the exact chemical composition and purity before the casting process begins.
- Modern in-house Spectro Laboratory
- Real-time molten steel analysis
- Exact chemical composition verification
- Ensures purity before casting
Continuous Casting (CCM)
The refined molten steel is transferred to the Continuous Casting Machine (CCM), where it is transformed into solid steel billets with a consistent internal structure.
- Automated CCM processing
- Converts molten steel into solid billets
- Ensures consistent internal structure
- Continuous and defect-free casting
Re-Rolling Mill
Steel billets are processed through automated re-rolling mills and shaped into high-strength Grade 40 and Grade 60 deformed steel bars in accordance with ASTM A615 standards.
- Fully automated re-rolling operations
- Production of Grade 40 and Grade 60 rebars
- High-strength deformed bar shaping
- Compliance with ASTM A615 standards
Cooling Process
Hot rebars pass through a controlled cooling bed process that enhances structural strength, flexibility, and durability.
- Controlled cooling bed system
- Uniform temperature reduction
- Improves strength and flexibility
- Ensures long-lasting durability
Inspection & Dispatch
Finished steel bars undergo final inspection, accurate weighing, and secure bundling before being transferred to the dispatch yard for delivery.
- Rigorous final quality inspection
- Accurate computerized weighing
- Secure bundling and tagging
- Efficient dispatch and delivery